If you produce packaging material for other manufacturers you are aware of challenges you are facing in quality control process. In order to ensure high quality standards main challenge for the inspection systems here is to perform quality checks at the full speed of the production line to prevent defects, costly reworks and potential recalls.
Fast, safe, reliable inspection of products, containers and labels is becoming more difficult to accomplish manually as all manufacturing firms seek continued increases in quality and compliance with regulations and standards.
Compared to manual inspection, automation can provide more accurate, validated data for 100% of packages moving down a line, and provides a greater probability of catching and removing every defect from the production stream. Many packaging manufacturers are turning to vision technologies to maximize their data tracking and inspection processes at lower costs and with greater flexibility.
Automated inspection allows manufacturers to run fast and with great confidence while adding real-time root cause analysis and other data-crunching benefits. Speed of 2000 products per minute, and more, exceeds manual inspection capabilities
- Category: Packaging Industry
- Published on Saturday, 12 April 2014 16:50
System inspects the quality of any continuously moving web like plastic, paper, cardboard or metal sheets. It can detect any flaws in the material:
- dark specs or gel lumps
- foreign matter
- greases or machine marks
Any defects are tracked using the machine encoder signal and their type, size and position are logged into a management and control database, enabling their review, removal and manual or automatic material classification.
. CONTROL AND INSIGHT
Visor inspection systems can provide detailed information about production and inspection performance, quality control and detected defects. They can be extended with various database recording and reporting options or integrated with existing MES / QMS systems to provide an unprecedented high-level insight and a very powerful tool for production optimization and preemptive reaction.
All our solutions are based on proven and robust industrial vision and automation components designed for use even in harshest industrial environments and conforming highest hygienic standards of food or pharmaceutical industry.
We design, develop and produce fully customizable solutions, tailored for your specific requirements and production process. Contact Us to discuss your unique challenges.